Sausage Mac and Cheese

6 servings Total: 1 h 15 m Intermediate
5.0/5 (2)
Sausage Mac and Cheese
A good twist on plain old Mac and Cheese—loaded with smoked sausage, spicy pork sausage, bell peppers, and onions in a rich, creamy cheddar cheese sauce with Cajun seasoning, all topped with a crunchy breadcrumb-cheese crust. This is comfort food taken up a notch.

Ingredients

6 servings
  • 9 tbsp unsalted butter
  • 1/2 to 1 pound smoked sausage
  • 1 pound pork sausage or regular-spicy Italian sausage
  • 1 cup chopped yellow onions
  • 1/2 cup chopped green pepper
  • 1 tbsp Creole/Cajun Seasoning
  • 4 tsp minced garlic
  • 1/2 tsp anise seeds (optional)
  • 1/2 cup all-purpose flour
  • 3 cups whole milk
  • 1 tsp salt
  • 1/2 tsp ground black pepper
  • 1/2 tsp cayenne
  • 3 cups grated sharp cheddar cheese
  • 1/2 cup fine dry bread crumbs
  • 1/2 pound elbow macaroni

Step-by-Step Instructions

  1. Preheat the oven to 350 degrees F.
  2. Butter a large casserole dish with one tablespoon of the butter and set aside.
  3. Bring a large pot of salted water to a boil. Add the macaroni and cook until al dente, about 10 minutes. Drain in a colander and rinse under cold running water. Drain well.
  4. In a large skillet over medium-high heat, cook the smoked sausage and pork sausage, stirring and breaking up the pork sausage with a spoon, until browned and the fat is rendered, about 10-12 minutes. Remove with a slotted spoon and drain on paper towels. Pour off all but one tablespoon of fat from the pan.
  5. Add the onions, bell peppers, and 1 teaspoon of the Creole Seasoning to the skillet and cook, stirring, over medium-high heat until soft, about 3 minutes. Add the garlic and anise seeds (if using), and cook, stirring, for 1 minute. Remove from the heat.
  6. Melt the remaining 8 tablespoons (1 stick) of butter in a large, heavy saucepan over medium heat. Add the flour, and stirring constantly with a wooden spoon, cook over medium heat until thick and smooth, 3 to 4 minutes, being careful not to let the flour brown. Using a whisk, add the milk in a steady stream and cook, whisking constantly, until thick and smooth, 4 to 5 minutes. Remove from the heat.
  7. Add the salt, pepper, cayenne, and 2 cups of the cheese to the sauce, and stir well until cheese melts. Add the cooked pasta, cooked sausage, and sautéed vegetables, and stir well to combine. Pour into the prepared baking dish.
  8. In a mixing bowl, combine the remaining 1 cup of cheese with the breadcrumbs and remaining 2 teaspoons of Creole Seasoning. Sprinkle over the macaroni and bake until golden brown and bubbly, about 25 minutes.
  9. Remove from the oven and let rest for 5 minutes before serving.
  10. MawMaw’s note: Take one to two day-old French bread and oven toast for a few minutes. Crush to make bread crumbs and when combining with the cheese creates a crusty cheese texture.

Common Problems and Solutions

Q: My cheese sauce is lumpy or grainy. What went wrong?

A: Make sure to add the milk slowly while whisking constantly. Don't let the roux get too hot or brown before adding milk. Also, remove from heat before adding cheese and stir until fully melted—overheating can make cheese grainy.

Q: Can I make this ahead of time?

A: Yes! Assemble the casserole completely (including the breadcrumb topping), cover tightly, and refrigerate for up to 24 hours. Let it sit at room temperature for 20-30 minutes before baking, and you may need to add 10 minutes to the baking time.

Q: The sauce is too thin or too thick. How do I fix it?

A: If too thin, cook the roux a bit longer before adding milk, or simmer the sauce longer to thicken. If too thick, whisk in a bit more milk until you reach desired consistency.

Tips and Techniques

MawMaw suggests using day-old French bread to make fresh breadcrumbs—just toast in the oven and crush. This creates a much better crusty, cheesy topping than store-bought crumbs. Don’t skip the step of rinsing the cooked pasta in cold water; this stops the cooking and prevents it from getting mushy in the oven. Sharp cheddar gives the best flavor, but you can mix in other cheeses like Gruyere or fontina for extra richness.

Ingredient Substitutions

  • smoked sausage: andouille sausage or kielbasa
  • pork sausage: hot Italian sausage or breakfast sausage
  • whole milk: 2% milk or half-and-half
  • sharp cheddar cheese: mix of cheddar, Gruyere, and fontina
  • anise seeds: fennel seeds or omit

Equipment Needed

  • large pot for boiling pasta
  • large skillet
  • large heavy saucepan
  • large casserole dish
  • whisk
  • wooden spoon
  • colander

Historical Context

Louisiana cooks have been adding sausage and Creole seasoning to mac and cheese for generations, turning a simple side dish into a hearty main course. The technique of making a proper béchamel-based cheese sauce reflects the French influence in Cajun and Creole cooking.